U*****n
About Candidate
Process Optimization & Automation
Improved production efficiency in production by optimizing machine speeds and workflows.
Applied Time & Motion Studies to boost panel and strip production output.
Integrated automation to reduce manual dependency.
Lean Manufacturing & Continuous Improvement
Certified TPM facilitator : Expertise in Kaizen, 5S, Poka-Yoke, APQP, and Fishbone Analysis
Hands-on implementation of TPM and OEE tracking systems, leading to productivity gains and cost savings.
Quality Control & Yield Enhancement
Reduced material wastage and rework through structured problem-solving (4M, VCS, Loss Tree).
Applied Six Sigma tools to increase yield, particularly in lead oxide processes.
Cost Efficiency & Resource Utilization
Achieved significant cost reductions (PKR 45 million) through utility optimization, automation, and resource planning.
Performed material balance analysis for chemical processes and identified opportunities to improve yield.
Health, Safety & Environmental Compliance
Conducted risk assessments and implemented HSE standards, ensuring zero-incident environments.
Delivered OSHA and ISO training and ensured regulatory compliance.
Production Planning & Data Analysis
Skilled in SAP (PP, MM) and Oracle ERP for monitoring production, inventory, and material consumption.
Proficient in tools like MiniTab, MS Visio, Q-Pulse, and MS Office for data-driven decision-making.
Salary
Nationality
Certifications
1. OSHA 30-Hour Certification in Construction Safety & Health – OSH
Academy
2. ASPEN Plus Certification – University of Engineering & Technology,
Lahore
3. ISO & OSHA Auditing Training – Sitara Chemical Industries
Advanced Training in Chlorine & Corrosive Chemical Handling –
Sitara Chemical Industries
4.Certified Internal Lead Auditor – IATF 16949:2016
5.Certified TPM Facilitator by Japan Technical System Institute JTSI &
QSI Asia
Training & Workshop
1.ISO & OSHA Auditing Training – Sitara Chemical Industries
2.Advanced Training in Chlorine & Corrosive Chemical Handling –
Sitara Chemical Industries
3.Professional Development in Technical Writing & Presentations –
Sitara Chemical Industries
4.Project Management Workshop (3 Days) – Treet Battery Limited
5.Comprehensive Training on IATF 16949 – Treet Group of Industries,
covering:
PFMEA (Process Failure Mode and Effects Analysis)
SIPOC (Suppliers, Inputs, Process, Outputs, Customers)
QRQC (Quick Response Quality Control)
APQP (Advanced Product Quality Planning)
Looking for Job Title
Location
Education
A comprehensive engineering program focused on the principles of chemical process design, thermodynamics, mass and heat transfer, reaction engineering, and industrial safety. Developed strong analytical and problem-solving skills through rigorous coursework, lab work, and final year project work. Gained foundational expertise in: Process simulation and control Heat exchangers, distillation, and separation technologies Fluid mechanics and equipment design Material and energy balances Environmental and industrial safety standards
Work & Experience
I have worked in R&D and Technical Cell Department which includes major responsibilities as : Optimized SAP ERP Data Monitoring – Streamlined daily production entries and analysis in SAP (MM, PP), reducing data discrepancies by 30%. 1. Yield Improvement & Cost Reduction – Enhanced material efficiency in production, achieving a 5% increase in actual vs. theoretical yield, and make a comprehensive material balance report of all products, by products from year 1984 to 2014. 2. Process Audits & Compliance Enhancement – Conducted extensive audits on waste reduction, utility consumption, and manpower efficiency, leading to a 15% operational cost reduction. 3. R&D Success in Chemical Processing – Led industrial-scale projects, including:4. 60.0M.T/day Calcium Chloride Prills (94%) with CO2 (30.0M.T/day) as a byproduct. 8.0M.T/day Ferric Chloride, 12.0M.T/day MgCl2, 10.0M.T/day Activated Carbon. Aluminum extraction from fly coal ash & 10M.T/day Precipitated Calcium Carbonate production
Process Optimization & Cost Efficiency – Enhancing production processes for higher output and reduced operational costs. Lean Manufacturing & Continuous Improvement – Implementing Kaizen, 5S, Poka- Yoke, APQP, 4M, and Fishbone Analysis to boost efficiency. HSE Compliance & Risk Management – Developing and enforcing Health, Safety, and Environmental (HSE) standards. OEE & Performance Improvement – Implementing real-time OEE tracking to improve machine uptime and productivity. Leadership & Team Management – Leading team of engineers and junior staff, fostering skill development and process ownership.
